Discussion: The proposed liquid cooling structure design can effectively manage and disperse the heat generated by the battery. This method provides a new idea for the optimization of the energy efficiency of the hybrid power system. This paper provides a new way for the efficient thermal management of the automotive power battery.
It is mainly composed of a pack lower case, battery modules, and liquid-cooled plates. Specifically, the pack is composed of 84 cells. Figure 3 shows the schematics of the structure of the coolant circulation system in the power battery pack.
The maximum measured temperature of the power battery pack was 46 °C, located at the No. 1 measuring point of the battery module 7, and the minimum temperature was 38 °C, located at the No. 2 measuring point of the battery module 3, and the temperature difference reached 8 °C after the discharge.
The temperature distributions of the power battery pack based on the reference design are shown in Figure 10. At the end of the discharge, the temperature of the upper battery module was higher, the heat distribution of the battery module 7 was more concentrated, and the maximum temperature approximately reached 43.4 °C.
Considering that the indirect liquid cooling method is adopted in this power battery pack, the natural convection heat transfer between the battery and the external environment and the radiation heat transfer (which contributes to a small proportion) can be neglected.
Since the geometric model of the power battery pack is vast and complicated, it is necessary for it to be simplified, considering the heat transfer path. During the high-temperature cooling condition, heat is mainly generated by the battery, transferred to the thermal pad and the cold plate, and finally absorbed by the coolant.
(PDF) Liquid cooling system optimization for a cell-to-pack battery ...
To address the temperature control and thermal uniformity issues of CTP module under fast charging, experiments and computational fluid dynamics (CFD) analysis are carried out for a bottom liquid...
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Indirect liquid cold plate cooling technology has become the most prevalent method for thermal management in energy storage battery systems, offering significant improvements in heat transfer and temperature uniformity …
Thermal Analysis and Improvements of the Power …
Fisher et al. [24] explored the effects of three different coolant channel cross-sectional shapes—elliptical, rounded rectangle, and rounded diamond—on the thermal properties of liquid-cooled plates.
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Each liquid-cooled battery pack contains 3-4 times more cells than air-cooled packs. Each management unit monitors the voltage and temperature of 52 individual cells in real-time and manages balancing and temperature control based on system needs. Every pack is an independent unit within the system.
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Numerical Simulations for Lithium‐Ion Battery Pack Cooled by …
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Optimization of liquid cooled heat dissipation structure for …
In summary, the optimization of the battery liquid cooling system based on NSGA-Ⅱ algorithm solves the heat dissipation inside the battery pack and improves the performance and life of the battery. The goals of optimization include improving heat dissipation efficiency, achieving uniformity of fluid flow, and ensuring thermal balance to avoid ...
(PDF) Liquid cooling system optimization for a cell-to …
To address the temperature control and thermal uniformity issues of CTP module under fast charging, experiments and computational fluid dynamics (CFD) analysis are carried out for a bottom liquid...
Optimization of Electric Vehicle Battery Pack Liquid Cooling
In this project, the analysis of the effect of liquid coolant and cooling line layout used was done using computational fluid dynamics to determine the optimum liquid coolant and cooling line layout by observing battery temperature, coolant temperature and coolant pressure. The result of this research project is the optimum cooling line layout ...
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Fisher et al. [24] explored the effects of three different coolant channel cross-sectional shapes—elliptical, rounded rectangle, and rounded diamond—on the thermal properties of liquid-cooled plates.
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A state-of-the-art review on numerical investigations of liquid …
Amongst the different types of BTMS, the liquid-cooled BTMS (LC-BTMS) has superior cooling performance and is, therefore, used in many commercial vehicles. …
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Indirect liquid cold plate cooling technology has become the most prevalent method for thermal management in energy storage battery systems, offering significant improvements in heat transfer and temperature uniformity compared to air cooling. However, challenges such as excessive temperature gradients between the top and bottom of battery ...